Category Archives: Mud cleaner

How to develops of drilling fluid mud cleaners

In the early 1970s, the mud cleaner was developed as an addition to the desander and desilter for reducing loss in the expensive liquid phase. Hydrocyclones discard a slurry, including the liquid phase, which can be expensive over time.

shale shaker

The mud cleaner takes the underflow from a bank of hydrocyclones and introduces the slurry to a very fine, pretentioned vibrating screen. The expensive liquid phase and most of the barite pass through the screen and back into the system while the larger solids are discarded. This was the first successful application of a screen, bonded to a rigid frame, using very fine screens.

shale shakers

Many mud cleaners have screen cleaners, or sliders, which are circular plastic pieces that vibrate against the bottom of the screen to prevent screen blinding. In weighted muds, screens of 200 mesh (74 microns) can be used, which is the upper size for commerical barite. For unweighted muds, the smallest practical size is 250 mesh (58 microns) for economical operation.

DC Machinery can produce all kinds of shale shakers with different sizes and types, can meet the requirements of different handling capacity and installation sizes.
Also, DC Machinery can produce duplex or triplicate shale shakers according to the actual requirements of clients and supply the corresponding pipelines.

Compact structure of mud cleaners from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, , DC Solid control mud cleaners offer both high performance and versatility for the operator. This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity.

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DC Mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

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The mud cleaner combination consists of two sets of hydro cyclones: a desander to eliminate particles of 120 – 60 μ, and a desilter which eliminates particles smaller than 60 to 20 μ.

The combination of varying physical mud cleaning principles results in a high capacity mud cleaning combination with high a operational efficiency and minimum maintenance, repair and replacement costs.

Contact DC Solid control office if you want get more info of it.

Some advantages of mud cleaners are summarized from DC Solid control

Mud cleaner is the second or third stage separation equipment of drilling liquid, which deals with the mud after being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the
screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

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Some advantages are summarized

1. Environmentally Efficient
The TR mud cleaner provides efficient removal of sand and silt particles larger than 20 microns, and some as small as 15 microns. Removing and drying drilled solids helps meet environmental regulations by minimizing waste generated and reducing disposal cost.

2. High Performance
Processing capacity of 1,000 gpm with the 2-12 desander and 900 gpm with the desilter concentrates solids onto a classification shaker

3. Versatile
The mud cleaner can be operated with the 2-12 desander, desilter or both to process weighted or unweighted fluid systems.

4. Extends Equipment Life
The mud cleaner helps minimize maintenance, repair and replacement of downstream equipment.

5. Reduces Operating Cost
The mud cleaner reduces sand and silt-size particles and saves liquid, thus reducing mud cost, chances of stuck pipe and lost circulation and improving rate of penetration.

6. Reduces Disposal Cost
The mud cleaner minimizes waste generated thus reducing disposal cost.

Contact us please if you have some interest with our mud cleaners. Fortunately, all of our product enjoy a big discount in this month. Welcome to your inquiry.

Top quality mud cleaner finished the final process

To be as top quality mud cleaner manufacturer. DC Machinery finished the fincial manufacturing process of mud cleaner for a Egypt water drilling contractor. Now the two sets mud cleaners were packaged well and wait for delivering.

Mud cleaners were developed in the early 1970s to remove fine drilled solids from weighted mud without excessive loss of barite and fluid. The mud cleaners use multiple 4 or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids.

cleaners

With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

mud cleaner

The primary function of a mud cleaner is to remove sand and silt from drilling fluids in the drilling rigs. The usual size of a desilter is 6 inches and above, however, the most common size is 10 inches.

DC Machinery expertly designed line of mud cleaners are a cost effective, reliable solution to removing sands and solids from contaminated water.

Contact DC Machinery to inquiry the stock of mud cleaners

In many cases, combinations of shale shakers and settling/centrifugal force are used together to provide an effective separation. The most familiar combination separator is the Mud Cleaner. See picture below.

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers.

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In all cases, DC’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.  At present, DC Solid control has many different type and models mud cleaner in the stock.

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Such as, double deck mud cleaner, dual motion mud cleaner, and all kinds of different flow ranges. If you have any request of mud cleaner, please feel free to contact us, all of our inventory products enjoyed a big discount.

Main parts of Mud cleaner-Polyurethane molded hydrocyclones

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC’s line of mud cleaners offer both high performance and versatility for the operator.

The main parts of mud cleaners is the hydrocyclone. DC’ polyurethane molded hydrocyclones are available in a number of configurations, ranging from 60 gpm systems to 2,000 gpm systems and capable of achieving a solids cut point of 25 microns.

hydrocyclones

Each hydrocyclone is made of high durameter, durable polyurethane and can be fitted with independent valve isolation, discharge deflection devices, and pressure monitoring systems. For abrasive solids, DC can also fit our polyurethane hydrocyclones with ceramic liners to maximize equipment life.

mud cleaner

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

Multiple functions of DC Double deck Mud cleaner

As is known to all, for Mud Cleaning System treatment, there is single deck shaker and double deck shaker. Considering the fact field application of Mud Cleaning System is combination of cyclones and shale shaker.

In some cases such compact footprint can save location around the mud cleaner and save cash for the operator. We have many design models of double deck mud cleaners it depends upon the treating capacity you necessary as well as your budget.

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Double deck mud cleaner DCQJ may play a role as desander, desilter and double steps of shale shaker. The low deck screen is first separation part of mud cleaner with comparable coarse screens as the upper deck is finer like a drying shale shaker for that desander and desilter cones.

We make use of the dual function double deck shale shaker within the compact style bored piles desander unit, and make a mud cleaner, shale shaker, hydrocyclones, centrifugal pumo, mud hopper in a single skid. It may be utilized for HDD, bored piles desander unit, water well drilling, trenchless,and so on projects.

If you have interesting of DC Mud cleaner, please contact us.

Functional and work flow of drilling fluid mud cleaner

Drilling fluids mud cleaner is the second or third stage drilling fluids solids control equipment in drilling fluids recycling system. This oil drilling fluids cleaner will handle the solids particle after being treated by the first grade separation equipment.
Following is the introduction of the drilling fluid mud cleaner.

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Work Process of Mud cleaner:

The weighted mud flows to the inlet head section of the desander and/or desilter entering the hydrocyclones for separation of particles. Mud leaving the underflow is further screened with fine mesh to separate larger particles allowing only barite-size particles to pass through the screen.

Features of Drilling Mud Cleaner:

High wear resistance: The cyclone uses special polyurethane with high wear resistance.
Uniform Pressure: Circular tower separation and feeding pipe with heavy caliber make cyclones have uniform pressure.
High Separation Efficiency: Tangent feeding and streamline design improve separation efficiency.
Multi-Purpose: The shale shaker for this item can be treated as level A shale shaker through tube shunt.
Easy to Handle: With digital control panel, you can use it and handle it as easy as possible.
Easy to Connect with Other Equipment: Mud cleaner could be easy to connect with other related solid control equipment to work
together

You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

Customized design mud cleaner for a domestic clients

The mud cleaner is the second stage mud equipment of solid control system. DC Solid control customized a mud cleaner fully according to the domestic users requirements. Now the mud cleaner was assmebly well and prepare for delivering.

DC drilling mud cleaner are combined from Desander, Desilterand an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker.

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DC mud cleaner structure is compact, it occupy small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

DC mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

Advanced Mud Cleaner provided by Dachuan Machinery

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

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With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

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The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.