Category Archives: Mud cleaner

3 Sets Mud Cleaner Shipped To India HDD Field

Now all Chinese companys has resumed in succession. DC also worked now. We shipped 3 sets mud cleaners to India clients used for HDD field of the first day of work.

DCQJ Mud Cleaner is the second stage and the third stagesolids control equipment which is a combination of Desander, Desilter and underflow shaker shaker. Comparing with traditional separate Desander and Desilter, the mud cleaner has a higher cleaning function. The Underflow Screen equals another shaler shaker which receives the waste out from the cyclone nozzle for additional processing. So that mud cleaner could recover more valuable drilling mud. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

 

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The main specification of the mud cleaner:
1. Environmentally Efficient
The TR mud cleaner provides efficient removal of sand and silt particles larger than 20 microns, and some as small as 15 microns. Removing and drying drilled solids helps meet environmental regulations by minimizing waste generated and
reducing disposal cost.
2. High Performance
Processing capacity of 1,000 gpm with the 2-12 desander and 900 gpm with the desilter concentrates solids onto a classification shaker
3. Versatile
The mud cleaner can be operated with the 2-12 desander, desilter or both to process weighted or unweighted fluid systems.
4. Extends Equipment Life
The mud cleaner helps minimize maintenance, repair and replacement of downstream equipment.
5. Reduces Operating Cost
The mud cleaner reduces sand and silt-size particles and saves liquid, thus reducing mud cost, chances of stuck pipe and lost circulation and improving rate of penetration.
6. Reduces Disposal Cost
The mud cleaner minimizes waste generated thus reducing disposal cost.

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DC Machinery is an exporter of Mud Cleaner. Our factory approval the API,drilling mud cleaner have the API certification. DC solids control is the designed,selling,production,service and delivery of Chinese mud cleaner manufacturer. We will provide the high quality drilling mud cleaner and best service. Your best fluids mud cleaner start from DC solids control.

Why The Double Mud cleaner Was Hot Sales In HDD filed

As is known to all, for Mud Cleaning System treatment, there is single deck shaker and double deck shaker. Considering the fact field application of Mud Cleaning System is combination of cyclones and shale shaker. Recent days, DC has a double deck mud cleaner was salable for domestic and abroad.

In some cases such compact footprint can save location around the mud cleaner and save cash for the operator. We have many design models of double deck mud cleaners it depends upon the treating capacity you necessary as well as your budget.

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Double deck mud cleaner DCQJ may play a role as desander, desilter and double steps of shale shaker. The low deck screen is first separation part of mud cleaner with comparable coarse screens as the upper deck is finer like a drying shale shaker for that desander and desilter cones.

Mud cleaner

We make use of the dual function double deck shale shaker within the compact style bored piles desander unit, and make a mud cleaner, shale shaker, hydrocyclones, centrifugal pump mud hopper in a single skid. It may be utilized for HDD, bored piles desander unit, water well drilling, trenchless,and so on projects.
For more facts, pls make contact with China DC Solid control.

Supply The Cost Effective Submeisible Slurry Pump

The DC Mud Cleaner is the second stage and the third stage of the solids control equipment. It is a combination of a desander, desilter and underflow shaker shaker.
Compared with the more traditional separate versions of having a desander and desilter, the mud cleaner delivers a higher level of cleaning function.

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Mud cleaners consist of a desilter mounted over a fine mesh screen of 150 or 240 mesh. The desilter underflow is treated mechanically by the fine 150-240 mesh screen which allows the liquid phase and any barites present to pass back into the circulating tank while the drilled solids above 75 microns (for 200 mesh screen) are removed.

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Main configuration for a standard Mud cleaners:
Polyurethane Material hydrocyclone for long life
Removable hydrocyclone assembly for adjust to be a shale shaker.
Patent shaker deck angle adjustable while working, mechanical deck angle adjustment with reliable performance.
Patent tighten rubber sealing for mud cleaner shaker deck and screen for fine screen
Shaker bottom deck made from Stainless Steel for long service life.
Heat treatment on complete shaker deck for High G force operation.
Pretensioned Shaker screen for fast screen replacement.
Famous Brand Vibration Motors : IEC Ex, ATEX and UL Certified mud cleaner

To be as a professional manufacturer of drilling mud cleaning system. DC Solid control can provide all kinds capacity mud cleaner and related equipment, such as shale shaker, desander, desilter, centrifuge, centrifugal pumps, mud agitator and ect. If you have anyother requirements please feel free to contact me.

Oil Drilling Rig Solids Control Equipment shipped to Russia Market

DC Solid control is specialized in manufacturing the solids control equipment with over 70% business in coming from international market. Russia is one of DC main markets. And we have lots of repeat clients from Russian.

The equipment will be applied in oil drilling site for drilling mud recycling. The used drilling mud is consisting of valuable drilling fluids and drill cuttings with various sizes. The solids control equipment is used to remove the drilling cuttings step by step to make the drilling fluids reusable. Accordingly, solids control equipment with different working principle is required to do the separation job.

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The order equipment include shale shaker and mud cleaner:
1. Shale shaker is the first stage separation equipment with wire mesh to separate the cuttings. Based on the different opening size on the screen, the shale shaker can remove the coarse solids in the drilling fluids. DC shaker is equipped with international brand vibrators for long working lifetime. The shaker screens installed on the shaker are composite frame with better performance in anti-vibration and anti-rust.
2. Mud cleaner unit is a 3 in 1 equipment including desadner, desilter and under located drying shaker, it can remove the sand and silt scale solid in the drilling fluids. The drying shaker under the cyclone unit is used to recover much fluid from discharged waste.

DC has the full line of solids control equipment; client can get one stop procurement experience in DC Solids Control. Please feel to free to contact with DC once the request aroused.

Do you want to know more about DCQJ series mud cleaners

Mud cleaner combines a hydrocyclone system (desander cone and desilter cone) with a shale shaker to help remove the fine drilled solids from the drilling fluid. It consists of a two-stage separation process that using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

mud cleaner

Mud cleaner is a mature product in our company, we can design customized cost-effective mud cleaner for customer’s special needs.Our mud cleaners call meet almost all needs for oil&gas well drilling fluids treatment system and HDD Mud Recycling System. DCQJ series mud cleaner including desander, desilter, pressure gauge. There is butterfly valve between feeding inlet and discharge output.

mud cleaners

One advantage of the mud cleaner is that the shaker screen only processes ab^’ i i to 2 gallons for every 50 gallons passing through 4-inch desilters. The D50 cut point of a 4-inch hydrocyclone processing a weighted drilling fluid may be as high as 60 to 70 microns. Therefore, most of the weighting material is not presented to the mud cleaner screen.

Usually, the screen discharge from a 200-mesh mud cleaner screen has less whole mud associated with it than a primary shale shaker discharge. Measurements show, however, that the discharge from a 200-mesh shale shaker screen and a properly treated 200-mesh mud cleaner screen are similar.

Drilling mud cleaners shipped to Russia drilling site

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

Yesterday, DC Solid control company shipped 3 sets mud cleaners to Russia drilling site. The drilling mud cleaner are combined from Desander, Desilterand an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it
equals another shale shaker.

mud cleaners

DC mud cleaner structure is compact, it occupy small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud. Besides DC mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special
needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

mud cleaner

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system. Please contact us to get more info about the mud cleaners.

General Description and design features of DCQJ Series mud cleaners

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. Our mud cleaner are combined from Desander, Desilter and an Underflow Screen.

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Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker. mud cleaner structure is compact, it occupy small space and the function is powerful.

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General Description for Drilling Mud Cleaner:
1. QJ serial drilling fluid de-sanding and de-silting integrated mud cleaner; it is consisted of shale shaker and de-sander or de-silter, which is used for separating the solid-phase granules in the drilling fluid after treated by the vibrating screen.
2. The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.
3. The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.
4. The de-silter is distributed in a round pattern, making the cyclones bear uniformed pressure and flow.
5. Different quantities of de-sanding cyclones and de-silting cyclones can be supplied according to the customers’ requirements.

DCQJ Mud cleaners structure and working effect

alled Desander and Desilter. DCQJ serial drilling fluid de-sanding and de-silting integrated mud cleaner; it is consisted of shale shaker and de-sander or de-silter, which is used for separating the solid-phase granules in the drilling fluid after treated by the vibrating screen.

The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

mud cleaner

The cyclone is made of wearing-resistant special polyurethane material, which has good performance in fluid erosion resistance. The feeding port is designed to have a round and smooth transition, beneficial for improved separation efficiency. It is smooth in structure and rational in design.

DC Mud Cleaner advantages: Good stability and durable; Improved drilling fluid recovery; Longer screen life; Be capable of managing reactive, sticky, or fine solids; Operators & environment friendly; Outstanding corrosion resistant Cost effective method of re-cycling drilling mud; Reduces cost of supplying fresh mud; Avoids cost of disposing of liquid waste.

DC Solid control Mud cleaners function and common standards

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC’s line of mud cleaners offer both high performance and versatility for the operator.

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Common standard of the mud cleaner:
Explosion and non-explosion proof electrical systems for 50 or 60 hz.
Deck angle adjustable during operation (from –2 ½ to +5 degrees).
Pretensioned screens with wedge fastening and optional hook strap.
High G-Force of 2 – 8.5 G provides dry solids discharge.
Efficient and simplified design: no gearbox, hydraulics, pneumatics, oiling system or belts.
Shaker dimensions and mud inflow level are compatible with most existing mud tank systems.

Mud Cleaners have the capability to process the entire drilling-fluid circulation volume, and remove drilled solids from weighted mud system; retaining expensive barite and liquids, and economically reducing hole problems associated with excessive drilled solids.

Drilling fluid passes through a series of hydrocyclones – either desander or desilter units that separate the fine, line particles from the heavy,coarse particles. Barite passing through the screen and returning to the active system.

Linear motion shale shaker and mud cleaner got the good feedback from Russian

DC Solid control shipped 20 linear motion shale shaker and mud cleaners at the end of 2018 and yesterday we got the clients good use feedback of the mud cleaner and shale shakers. This equipment was used in Siberia drilling site, and that is not the first time to purchase solid control equipment from DC Machinery. Below is the screenshot of mail from the clients.

feedback

This order mainly have two type equipment, one is the DCS700-3 shale shaker and the other one is the QJ200X2/100X16 mud cleaners. The user found more other Chinese supplier to quote the equipment, but finally choose DC Solid control supply the shale shaker and mud cleaners for them, because of our lower price and professional design.

mud cleaner

DC Solid control can supply all kinds of replacement Brandt, Derrick, and Swaco shale shakers and mud cleaners. We also can manufacture the same size and quality screens to match the related shale shaker.

So please contact me and tell you what kind or Brand shaker or mud cleaner do you want, we will quoting it for you.