Category Archives: Mud cleaner

Inventory Mud cleaners of DC Machinery at a discount sales

Mud Cleaner is the second phase or the third phase solids control equipment, and it is a combination of desander, desilter and underneath shale shaker with the features of compact structure, small footprint and great efficiency. It is an ideal equipment as the second or the third phase solids control equipment.

DC solid control company has many different models mud cleaner in stock to meet users urgently requirements. The mud cleaner combination consists of two sets of hydro cyclones: a desander to eliminate particles of 120 – 60 μ, and a desilter which eliminates particles smaller than 60 to 20 μ.

cleaners

The combination of varying physical mud cleaning principles results in a high capacity mud cleaning combination with high a operational efficiency and minimum maintenance, repair and replacement costs.

Hydro cyclones form an extremely cost efficient first step to convert sand and silt loaded mud into relatively particle free fluids. Drilling fluids are pumped at high speed, up to 1500 GPM ( 340 m3/hr) at a pressure of 30 to 40 PSI (2,2 to 2.8 bar) into the hydrocyclone manifold, feeding each hydrocyclone equally.

mud cleaners

The finer particles together with fluid moves upward and escapes through the overflow tube of the hydrocyclone, a small portion of the liquid, together with the coarser particles, is eliminated through the underflow vents, and undergo a final cleaning step in the shaker resulting in ecologically sound operations and lower maintenance and disposal costs.

Ustomized to the drilling circulation system of Machinery Mud cleaner

Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter. With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC’s line of mud cleaners offer both high performance and versatility for the operator.

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With our in-house engineering and design capabilities, DC Machinery can integrate any number of hydrocyclone arrangements with any of our mud cleaners. In all cases, DC Machinery’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available.

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In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling  mud purification system.Mud Cleaners are one of the important equipment for solids liquid separation system.

The number of the desaner and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hydrocyclones assembly. Please contact us and our sales representative will give you an optimum solution for your system.

Mud cleaners delivery to Singapore drilling contractor

Mud cleaner is the second stage equipment of solid control system. Last week, DC machinery shipped 2 sets mud cleaner to Singapore government drilling contractor. The number of the desander and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hyrocyclones
assembly.

mud cleaner

The mud cleaner combination consists of two sets of hydro cyclones: a desander to eliminate particles of 120 – 60 μ, and a desilter which eliminates particles smaller than 60 to 20 μ. The combination of varying physical mud cleaning principles results in a high capacity mud cleaning combination with high a operational efficiency and minimum maintenance, repair and replacement costs.

mud cleaners

The shale shaker is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost.

DC Machinery Mud Cleaner completes consist of everything you need to plumb up to and operate the equipment as it own stand alone unit. Just select the Mud Cleaner and
Shaker combination you need based off of the flow rate you need to process and what micron level you need to cut to.

How to develops of drilling fluid mud cleaners

In the early 1970s, the mud cleaner was developed as an addition to the desander and desilter for reducing loss in the expensive liquid phase. Hydrocyclones discard a slurry, including the liquid phase, which can be expensive over time.

shale shaker

The mud cleaner takes the underflow from a bank of hydrocyclones and introduces the slurry to a very fine, pretentioned vibrating screen. The expensive liquid phase and most of the barite pass through the screen and back into the system while the larger solids are discarded. This was the first successful application of a screen, bonded to a rigid frame, using very fine screens.

shale shakers

Many mud cleaners have screen cleaners, or sliders, which are circular plastic pieces that vibrate against the bottom of the screen to prevent screen blinding. In weighted muds, screens of 200 mesh (74 microns) can be used, which is the upper size for commerical barite. For unweighted muds, the smallest practical size is 250 mesh (58 microns) for economical operation.

DC Machinery can produce all kinds of shale shakers with different sizes and types, can meet the requirements of different handling capacity and installation sizes.
Also, DC Machinery can produce duplex or triplicate shale shakers according to the actual requirements of clients and supply the corresponding pipelines.

Compact structure of mud cleaners from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, , DC Solid control mud cleaners offer both high performance and versatility for the operator. This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity.

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DC Mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

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The mud cleaner combination consists of two sets of hydro cyclones: a desander to eliminate particles of 120 – 60 μ, and a desilter which eliminates particles smaller than 60 to 20 μ.

The combination of varying physical mud cleaning principles results in a high capacity mud cleaning combination with high a operational efficiency and minimum maintenance, repair and replacement costs.

Contact DC Solid control office if you want get more info of it.

Some advantages of mud cleaners are summarized from DC Solid control

Mud cleaner is the second or third stage separation equipment of drilling liquid, which deals with the mud after being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the
screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

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Some advantages are summarized

1. Environmentally Efficient
The TR mud cleaner provides efficient removal of sand and silt particles larger than 20 microns, and some as small as 15 microns. Removing and drying drilled solids helps meet environmental regulations by minimizing waste generated and reducing disposal cost.

2. High Performance
Processing capacity of 1,000 gpm with the 2-12 desander and 900 gpm with the desilter concentrates solids onto a classification shaker

3. Versatile
The mud cleaner can be operated with the 2-12 desander, desilter or both to process weighted or unweighted fluid systems.

4. Extends Equipment Life
The mud cleaner helps minimize maintenance, repair and replacement of downstream equipment.

5. Reduces Operating Cost
The mud cleaner reduces sand and silt-size particles and saves liquid, thus reducing mud cost, chances of stuck pipe and lost circulation and improving rate of penetration.

6. Reduces Disposal Cost
The mud cleaner minimizes waste generated thus reducing disposal cost.

Contact us please if you have some interest with our mud cleaners. Fortunately, all of our product enjoy a big discount in this month. Welcome to your inquiry.

Top quality mud cleaner finished the final process

To be as top quality mud cleaner manufacturer. DC Machinery finished the fincial manufacturing process of mud cleaner for a Egypt water drilling contractor. Now the two sets mud cleaners were packaged well and wait for delivering.

Mud cleaners were developed in the early 1970s to remove fine drilled solids from weighted mud without excessive loss of barite and fluid. The mud cleaners use multiple 4 or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids.

cleaners

With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

mud cleaner

The primary function of a mud cleaner is to remove sand and silt from drilling fluids in the drilling rigs. The usual size of a desilter is 6 inches and above, however, the most common size is 10 inches.

DC Machinery expertly designed line of mud cleaners are a cost effective, reliable solution to removing sands and solids from contaminated water.

Contact DC Machinery to inquiry the stock of mud cleaners

In many cases, combinations of shale shakers and settling/centrifugal force are used together to provide an effective separation. The most familiar combination separator is the Mud Cleaner. See picture below.

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers.

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In all cases, DC’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.  At present, DC Solid control has many different type and models mud cleaner in the stock.

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Such as, double deck mud cleaner, dual motion mud cleaner, and all kinds of different flow ranges. If you have any request of mud cleaner, please feel free to contact us, all of our inventory products enjoyed a big discount.

Main parts of Mud cleaner-Polyurethane molded hydrocyclones

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC’s line of mud cleaners offer both high performance and versatility for the operator.

The main parts of mud cleaners is the hydrocyclone. DC’ polyurethane molded hydrocyclones are available in a number of configurations, ranging from 60 gpm systems to 2,000 gpm systems and capable of achieving a solids cut point of 25 microns.

hydrocyclones

Each hydrocyclone is made of high durameter, durable polyurethane and can be fitted with independent valve isolation, discharge deflection devices, and pressure monitoring systems. For abrasive solids, DC can also fit our polyurethane hydrocyclones with ceramic liners to maximize equipment life.

mud cleaner

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

Multiple functions of DC Double deck Mud cleaner

As is known to all, for Mud Cleaning System treatment, there is single deck shaker and double deck shaker. Considering the fact field application of Mud Cleaning System is combination of cyclones and shale shaker.

In some cases such compact footprint can save location around the mud cleaner and save cash for the operator. We have many design models of double deck mud cleaners it depends upon the treating capacity you necessary as well as your budget.

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Double deck mud cleaner DCQJ may play a role as desander, desilter and double steps of shale shaker. The low deck screen is first separation part of mud cleaner with comparable coarse screens as the upper deck is finer like a drying shale shaker for that desander and desilter cones.

We make use of the dual function double deck shale shaker within the compact style bored piles desander unit, and make a mud cleaner, shale shaker, hydrocyclones, centrifugal pumo, mud hopper in a single skid. It may be utilized for HDD, bored piles desander unit, water well drilling, trenchless,and so on projects.

If you have interesting of DC Mud cleaner, please contact us.