Category Archives: Mud Agitator / Mixer

DCJBQ Mud agitator of DC Solid control

Mud agitator is used in the surface mud tank to suspend solids and maintain a homogeneous mixture throughout the mud solids control system. Nearly every large compartment of mud mixing and storage tank should be equipped with mud agitators to maintain the proper properties of drilling mud that will pump back to the borehole.

agitators

The oilfield mud tank agitator is configured with an explosion-proof motor, reduction gearbox, impeller, and shaft with assembly bushings. Canted blade impeller are commonly used. Horsepower, mechanical configuration, impeller diameter, number of impeller and shaft length are customized to tank dimensions and maximum mud weights. Here is a list of our recommended configuration.

We hear the motors vary from each other as well. Such as30 HP motor of 380V/50Hz/3Ph and 4 poles. For mud process, usually we request agitator rotate at 60~70 rpm, thus we’ll find proper gearbox with certain reduction ratio. (Of course, the rated speed was calculated well prior to model selection under torque demand, and so on)

For example, if we require shaft rotates 62 rpm with 1450 rpm motor, then the gearbox reduction ratio should be about 23:1. While if we request shaft rotates 13 rpm with 730 rpm motor, then the reduction box should hold reduction ratio at about 56:1.

Many Models Of DCJBQ Series Mud Agitators for sale

Mud agitator operator, also known as drilling fluid agitator is used for mixing drilling fluid, making fluid particle float up to prevent them from deposition.

DCJBQ Series Mud Agitators have been designed keepingin mind the oilfield’s most severe mud mixing conditions at any weight. It’s rugged and sturdy design requires lower maintenance. DCJBQ Mud Agitators are highly energy efficient.

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DCJBQ Mud Agitators have compact design and their low profile reduces headroom requirements providing more layout space on top of the tanks for other equipment. The low center of gravity ensures stability and safety should sudden shock loads be encountered by the Impeller.

DCJBQ Mud Agitators are available in four models ranging from 202kw to 15kw Horsepower. Impellers range from 20″ to 52″ and are available in foil, Canted, Flat or Turbine blade design. The Air-o-foil design promotes axial as well as radial flow and ensures all fluid is mixed continuously and the same fluid consistency is maintained in all parts of the tank.

If you have requirements, please free to contact DC Mud equipment company.

Mud agitator finished the package and wait for delivering

Yesterday, DC Solid control already finished the order of mud agitator and now waiting for delivering to TianJin port. The mud agitator ordered by Hong Kong clients used for construction industry.

Mud agitators are highly efficient mud mixing units offered in a wide variety of custom sizes and configurations to accommodate virtually any mud tank. Both horizontal and vertical drive configurations are available for all sizes of mud agitators

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DC Mud agitators are invided into Horizontal and Vertical Agitators. Available horsepower ratings: 5, 7.5, 10, 15, 20, 25 and 30.
Horsepower, mechanical configuration, impeller diameter, and shaft length are customised to tank dimensions and maximum mud weights. Agitator include explosion proof “C” faced motor.

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The horizontal drive is designed for installations having limited space above the mud tank. The vertical drive agitator employs and all helical gearing system, the horizontal drive utilises a helical bevel system to drive the agitator shaft.

DC Shale shaker and mud cleaner tested before delivery

Shale shaker and mud cleaner are all important equipment of solid control system. All equipment manufactured by DC Machinery must test before delivery to ensure the good working performance.

last week, DC Machinery customized a DSC630-3 linear motion shale shaker and a JBQ4 mud agitator for Pakistan got the good test performance. Latter will be loaded on board.

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The shale shakers produced by DC Machinery have the advantages of large handling capacity, screening high precision, low-energy, environmental protection and so on. DC Machinery supplies high quality shale shakers, including Linear Motion Shale Shaker, Balanced Elliptical Motion Shale Shaker, etc.

Mud agitator, also called drilling mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. DC mud agitator has high efficiency and wide usage, compact structure, big intensity stirring, easy maintenance and other significant advantages.

If you have any special request of anyother solid control equipment, please feel free to contact DC Machinery.

Repeat order of 22 sets mud agitator from Pakistan

DC solid control got another order of 22 sets mud agitator from our Pakistan old partner. The mud agitators mainly used for agitating drilling fluid for oilfield and located on the mud tanks.

DCJBQ Series mud agitators include an explosion-proof, “C” faced motor, reduction gearbox (helical-bevel gears for horizontal agitators or all helical gears for vertical units), impeller, and shaft with assembly bushings. Motors range from 5 to 30 HP and may be supplied in several power configurations.

mud-agitator

DC Agitator features a rugged cast iron gearbox that houses helical bevel gearing. The gear sets are precisely ground to prevent all but the slightest amount of backlash in the gear sets. This feature promotes longer life by eliminating the high impact forces generated when the unit is energized at start-up.

Please contact with DC Solid control with your tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.

DCJBQ extreme-duty mud agitators for sale

Mud agitators are an important part of the mud solids control system. DC offers a variety of motor and impeller sizes to fit specific tank configurations.

DCJBQ extreme-duty mud agitators featuer the rugged and reliable Nord gear box for long-lasting performance. Along with the gearbox, all our Mud Agitators include an explosion proof motor, impeller and shaft assembly.

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DC uses a Helical-Bevel gear unit to turn the impeller. This highly efficient gearbox offers a 95% power transfer, which is approximately 30% more than a worm drive gearbox. Helical-Bevel gearboxes are preferred over worm gear arrangements because of their power efficiency, reliability, and lower operating temperatures.

DC mud agitator is available in both horizontal and vertical configurations – sizes range from 5 to 30 HP. Derrick agitators carry a one year warranty. Welcome to your inquires.

Mud agitator device produced by DC Solid control

Mud agitators are an important part of the mud solids control system. DC Solid control offers a variety of motor and impeller sizes to fit specific tank configurations.

Mud Agitator Available in  5 -15 horsepower, our extreme-duty mud agitators featuer the rugged and reliable Nord gear box for long-lasting performance. Along with the gearbox, all our Mud Agitators include an explosion proof motor, impeller and shaft assembly.

mud agitators

Please contact us today to learn more about our mud agitators.  For quote request please provide the following information:

  1. Tank Dimensions
  2. Mud Weight Range
  3. Horsepower
  4. Impeller Size
  5. Shaft Length

China manufacturer DC Solids Control offer the world with drilling mud agitator equipments. .Our factory and company are Quality Management System ISO 9001-2000 certified. DC Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce

What are the advantages and disadvantages of mud agitator

Advantages:

(1) A variety of gear box and impellers combination of the agitator can meet most of the needs;

(2) Mud agitator has high efficiency in deep and large containers;

(3) The mud agitator can be designed for a suitable shear force according to the need;

(4) Mud agitator make more fluid exposured to touch air, to help cool the drilling fluid.

mud-agitator-

Disadvantages:

(1) The mud agitator can not mix the drilling fluid in different containers, it also can not transfer drilling fluid between the two containers;

(2)The mud agitaor needs  power supply at most time;

(3) There may be fade zone (dead zone or dead point);

(4) It may require the installation of partitions.

 

Three mud agitators shipping to Thailand

Three agitators are going to be shipped to Thailand this weekend. The shippment is for our customer from Thailand. They had ordered products serveral times  from our company, for the high quality and proper price we have.

Mud-agitators (1)

Mud agitator, used for drilling fluid agitation mix, prevent drilling fluid solid particles in the tank circulation system deposit, cycle drilling fluid performance stability, mixed evenly. DC mud agitator has high efficiency and wide usage, compact structure, big intensity stirring, easy maintenance and other significant advantages.

Maintenance overhaul of drilling mud agitator

Mud agitator is a liquid-solid mixing equipment, which is mainly used in drilling mud circulation system in oil field. Mud agitator is mainly used for drilling fluid mixing, make the drilling fluid in the circulating tank produced circumferential, radial flow and axial flow to prevent solid particles in drilling fluid deposite in the circulatory system, and make the performance  of circulating drilling fluid is stable.

Mud-agitators (1)

How to maintain the mud mixer:

  1. Before starting, check the connecting parts to see whether there is a loose phenomenon, tighten it if have.
  2. When testing the mud agitator, the main observation of the whole machine is running smoothly, whether the noise is too large, stop to check it imediately if there are some abnormal phenomenon. After the trouble is excluded, mud agitator can be put into normal operation.
  3. The staff should check the reducer through the oil standard to see if the lubricating oil in the body of gear box is added enough, if the lubricating oil is not enough, the same grade of oil must be added in.
  4. Check the sealing condition of oil drain plug to see whether there is oil spillings. If the oil leakage phenomenon happen, you must tighten the drain plug.
  5. After starting to use the mud agitator, you should discharge all the lubricating oil which are in the gear box at most five days and clean up the inside of gear box, change it with clean oil and replace it every 6 months.
  6. After the running of the mud agitator is over, if it won’t be in use for a long time, you should wash and clean up the mud in the impeller that on the mud agitator.