Category Archives: Drilling mud Recycling System

Mud mixing system shipped to Newzeland water well drilling

Mud mixing system also called mud circulation system or mud cleaning system which is a effective way to separate out the big solids from drilling mud. And it is widely used in Oil & gas drilling, water well drilling and trenchless project.

mud mixing

Yesterday, DC Machiner shipped a set of mud system to a Newzeland clients used for water well drilling, and all electric parts of the system is certificated by IECEX according to clients request. And the detailed product information as below:

Double deck Mud cleaner

The reason why we choose double deck mud cleaner is the small treating capacity of water well drilling and cover a small area. Double deck shale shaker and desilter composite device Mini Cleaner in which the lower screen could be used as primary shaker to remove the large size solid particles, while the upper screen functioned to
more dryer the discharge out from the desilter cone nozzle. The upper deck would be use much finer screen. This composition unit greatly save the occupancy area of the under based mud tank.

mud mixing system

Mud mixing unit

Jet mud mixing unit for adding mud chemicals to keep the mud specific gravity consistent to make sure drilling smooth performance. This 150GPM is really a fully functional mud system unit.

DC Machinery can design and manufacturer all flow mud system for no dig or trenchless project, such as GPM350, GPM500, GPM800, GPM 1000, GPM1500 and ect. Please let us know your requirements, we can give our our design for your choosing.

High quality solid control equipment shipped Russian cold area

Solid control equipment is very important for a drilling rig can normally work. Yesterday, DC Machinery shipped a sets of solid control equipment to a Russian clients.

The order mainly include DCS700-3 shale shakers, DCQJ250X2/100X16 mud cleaners and DCLW355-1257 Variable speed centrifuges.

drilling mud equipment

Specification of DCS700-3 shale shakers:

DCS700-3 shale shaker is a hot sale model shaker of our company. The reason why it is hot sale its with the features of Derrick 2000 series shale shaker. Such as shaker screen dimension is 700x1250mm, and vibration motor is long with High G force.

Specification of DCQJ250X2/100X16 mud cleaners:

Mud cleaner is the second stage solid control equipment in the whole mud cleaning system. The treating capacity is 240m3/h. With 2ea 10″ hydrocyclones and 16ea 4″ cones. The bottom shaker is DCS700-3 shaker with Pyramid screen which increase the mud treating efficiency.

solid control equipment

Specification of DCLW355-1257 decanter centrifuge 

Decanter centrifuge is a important equipment in solid control system. It is widely used in drilling waste management system and oilfield mud circulation system. Decanting centrifuge key part is screw conveyor and transmission. When centrifuge work, drilling fluid will flow into centrifuge through drilling fluid input. Then the roll bowl will increase speed and fluid will flow into centrifuge through one fixed input pipe. Since rolling bowl rotate at rather high speed.

DC solid control company can provide all kinds models and capacity solid control quipment, such as shale shaker, desander, desilter, mud cleaners, decanter centrifuges, vacuum degasser, mud agitator, sand pump, vertical drying and mud tanks. Please contact us if you have requirements of it.

 

DC Signed a sales contract of waste mud system at the end of 2018

At the end of 2018, customers from a well-known engineering service company in India visited Tangshan Dachuan Machinery Co.,ltd. is short for DC Solid control and had detailed negotiation on business cooperation with DC teams.

The clients were interested with our drilling waste management system. DC Profession technical service engineering team explained process flow of DC drilling waste management system, working principles of centrifuge and Hi-G dryer to customers based on the live treatment system while drilling, and showed them excellent treatment effect of Hi-G dryer and centrifuge.

cutting dryer

As part of our drilling waste management services, we also supply highly skilled staff to ensure equipment are installed correctly and that they are fully operational and well-maintained. Our employees, who trained to provide support swiftly, are on-call worldwide 24 hours a day, everyday, to be available at a moment’s notice.

vertical cutting dryer

Recently, DC had successfully signed a sales & purchase contract of a set of drilling waste management with the company. For the first cooperation project, the company thinks highly of excellent products quality and after-sales services of DC and expresses its intention to develop more cooperative channels with DC Solid control in the future.

High quality oilfield solids control system from DC Solid control

High quality oilfield solids control system is used to process drilling mud during whole oil and gas drilling. Widely used in land drilling, semi-submersible drilling, offshore drilling with jack-up rig, the CBM drilling, and so on.

The whole drilling mud system including the 4 phases solids control equipment. The shale shaker, desander, desilter, decanter centrifuge, degassers, mud agitator, pumps, mud tanks and so on.

SONY DSC

SONY DSC

Principle:

Drilling mud will flow into ground via drilling pipe and bring the cuttings out. Drilling mud is expensive also it will pollute environment we design solids control equipment. Drilling mud system is the blood of well drilling.

Solids control system process/purify/recycle/reuse the drilling mud under serial equipment process. Including different phases at different drilling period. Drilling fluid process system will definitely decrease drilling cost and benefit much on conserving environment.

Application:

Onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system.

1000GPM mud recycling system for Malaysia HDD project

Horizontal directional drilling (HDD) is being highlighted in the underground construction industry as a method that positively affects the way we impact our environment.

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, mud tank, mud agitator, transfer pump, etc.

shale shaker

DC Machinery manufactured a set of 1000GPM mud recycling system for a Malaysia HDD project. The configuration of the mud recycling system is the standard one which is more cost-effective. Mud recycling systems have added great value to the HDD industry. In many cases it is very difficult to be successful on a project without one.

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SONY DSC

Future environmental regulations will drive the need for implementation of them in smaller HDD system. As you look to implement a cleaning system in your program, do your homework and set realistic expectations that will help ensure your success.

Supply drilling fluid circulation system and centrifugal pumps

The drilling fluid circulating system is like a close loop electric circuit through which drilling fluid (i.e. mud) can travel from surface to all the way down hole and back to its initial point (i.e. mud pit).

solid control

The main components related to the circulating system are mud pumps, mud pits, mud mixing equipment and contaminant removal equipment . Solid control system mainly include, shale shaker, desander, desilter, decanter centrifuges and ect.

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SONY DSC

Besides above, DC Solid control also suppli all capacity feeding pump, include sand pump, slurry pump, water pump and ect.

We will always supply the drilling fluid system, the parts and the technology service to ensure the efficiency in the production of our customers. Our tenet is, making the advanced technology, ensuring the good quality, and offering the best service.

US Oil Drillers Add Rigs For 11th Week In 12

Sept 16 (Reuters) – U.S. drillers this week added oil rigs for an 11th week in the past 12, according to a closely followed report on Friday, although the rate of increases has slowed as crude prices remain below the key $50 a barrel level that spurs a return to the well pad.

That is, however, the longest streak of not cutting rigs since 2011 with the rig count increasing or holding steady every week so far this quarter.

oil-rig-1

Drillers added two oil rigs in the week to Sept. 16, bringing the total rig count up to 416, the most since February but still below the 644 rigs seen a year ago, energy services firm Baker Hughes Inc said.

The oil rig count plunged from a record high of 1,609 in October 2014 to a low of 316 in May after crude prices collapsed in the biggest price rout in a generation due to a global oil glut. That decline continued through the first half of this year when drillers cut 206 rigs.

U.S. crude futures were trading at around $43 a barrel on Friday after hitting a five-week low on renewed oversupply fears. They were on track to fall 6 percent for the week on Friday.

“With a large proportion of (rig) gains from smaller operators and oil now sub $45 we would not be surprised to see a flattening or even decline over the next few weeks,” analysts at U.S. financial services firm Cowen & Co said in a report this week.

Longer-term, however, analysts expect the rig count to rise slowly for the rest of 2016 before jumping higher over the next two years with a rebalancing of supply and demand. While U.S. oil futures for the balance of 2016 are only fetching around $44 per barrel, calendars 2017 and 2018 are trading near $48 and $50, respectively.

Analysts at Simmons & Co, energy specialists at U.S. investment bank Piper Jaffray, forecast total oil and natural gas rigs would average 498 in 2016, 704 in 2017 and 981 in 2018.

That, however, is not much higher than the average 479 oil and gas rigs that Baker Hughes said were active since the start of the year. In 2015, the total rig count averaged 978.

Since total rigs fell to 404 in May, the lowest since at least 1940, Baker Hughes said more than two-thirds of the additions have been in the Permian basin in west Texas and eastern New Mexico, the nation’s largest shale oil play.

Anadarko this week said it would boost capital spending and add four rigs by the end of the year, two in the Delaware basin in the Permian and two in the DJ Basin in Colorado.

DC Solid Control Provides Skid Mounted Mud Recycling Unit

The mud cleaning system has the function of mud recycling and mud mixing of drilling mud.

The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package. The flow capacity is 500gpm + with shaker operating at 40 mesh screens and mud density 1.2g/cm³. It removes undesired drilled cuttings down to 12 microns with 4″ desilter cones. Compact design and small foot print allows it to be easily moved and transported . 500gpm mini mud system is widely used in the following drilling applications:

Horizontal Directional Drilling (Trenchless Construction)
Water Well Drilling
Tunnel Boring Machine (TBM)
Coal Bed Methane (CBM)

mud system

Mud Cleaning System Configuration

1 x high G force linear shaker
1 x mud cleaner (1 x 10″ desander, 8 x 4″ desilter, 1 x dewatering shaker screen)
2 x transfer pump,
1 x mixing pump, 1 x mixing mud hopper
1 x mud agitator
cat walk, handrails, valves etc.
electric control system

We design and manufacture compact drilling mud system from 200GPM upto 2000GPM for HDD, water well drilling etc. Customized ! Compact ! Module-Built!

Assortment of solids phase in oil drilling fluid

According to the different characteristics, there are different classification methods of the solid phase in drilling fluid.

  1. According to the role of solid phase in the drilling fluid, it is divided into useful solid and harmful solid phase.
  2. The solid phase is divided into high density solid phase and low density solid phase according to the density of the solid phase. High density phase is the weighted materials based on the drilling process requirements to increase the density of the drilling fluid, low density phase including the bentonite and treatment agent that required by configuration of the drilling fluid, and there are cuttings.drilling fluid7
  3. By whether solid phase and liquid phase is reacted, the solid phase in drilling fluid is divided into active solid phase and inert solid phase. The solid phase that can react with liquid is called active solid phase, and can not react with liquid is called inert solid phase. The former such as bentonite, clay and shale, etc, or such as limestone, granite, barite etc.

Drilling waste water treatment technology

For offshore drillings, one of the biggest drilling waste is sewage which grows out of drilling fluids, rain, water used to wash bits and cooling water. Usually, the under-treated sewage weighs 30 times the well-bore volume. Therefore, sewage minimization is a very vital part in the whole waste treatment.

However, as the easiest waste resource to be reduced, water can be reduced in such ways as below:

One-way cooling system can save water and seal it inside the system while eliminating cooling water, braking water and sealing water to achieve water recycling. It is proved that it is not pricey to recycle the water and is able to save a large amount of liquids.

The reason that rain can be recycled is the correlation between drilling fluids and water. Rain is applicable in washing drilling equipment. The water used to wash drilling equipment can flow into water tank just like rain and should be recycled till it cannot function any more. It will be surprising to see how many times they can be reused.

The dirtiest water ( such as, deserted drilling fluids ) can be applied to wash the panel. Desander and filter can produce massive deserted drilling fluids( usually there is one portion of solid phase in 2 or 3 portions of fluid phase ). They can be used to wash drilling mud tank. And shale shaker and decanter centrifuge also need washing water. Water used to clean panel do not need purifying since it is not necessary to wash away solid phase and liquid phase with clean water. It will be very difficult to separate them during treatment procedure.

It is necessary to produce sewage. It is quite expensive to treat sewage, so vacuum device is preferable to washing water here. A gun-shaped controller with tube is a good idea. The tube falls and automatically closes the connection to disconnect the controller. Drilling operators prefer high-pressure, small-volume washer due to the less labor intensity, better washing effects and reduced sewage volume. Generally speaking, both the vacuum device and washer are put into use when treatment is not costly. However, the gun-shaped controller will offset the cost.

Different approaches can be conducted to separate and treat waste, for instance, water-based waste and oil-based waste can not blend until being managed together. During the operation, fluid from drilling mud pits should be reinjected so as to flow into spare drilling mud pits.