Monthly Archives: August 2017

Many factors are involved to select a suitable size mud gas separator

Mud gas separator located at downstream of the choke manifold is one of the important well control equipment that you need to focus. It separates gas out of the mud after the gas comes out of hole.

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A typical mud gas separator is constructed of a cylindrical vessel with a series of baffles in it. The drilling fluid from the wellbore enters the mud gas separator, and the action of the fluid hitting the baffles separates easily removed gas from the fluid. The gas exits through a vent line at the top of the mud gas separator and is safely vented away from the rig floor. The mud exits the mud gas separator through a line near the bottom of “up hill” to return to the pit system.

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There are numerous factors that involved to select a suitable size mud gas separator:
1. Kick size – A reasonable scenario for a kick size is needed so that the size of the gas bubble when it is circulated to the surface can be calculated.
2. Maximum casing pressure – The casing pressure realized when the gas reaches the surface.
3. Kick circulation rate – The kick circulation rate is required in order to calculate the gas flow rate through the system.
4. Vent line friction – The vent line friction is needed in order to calculate the required height of the fluid leg.
5. Mud leg height – The minimum mud leg height is calculated using the vent line friction pressure and the fluid density anticipated during the kick circulation.

DC use high quality steel materials manufacturing normal pressure prevent H2S Mud Gas Separator,can effectively prevent the harmful gas erosion, ensure the man- machine safety production.

IECEX certification jet mud mixer for HDD Mud solid control system

Jet Mud Mixer is used to concoct the drilling fluids and to change its density and viscosity. This device can satisfy the fluid weighting & mixing of solids control system used for 1500m-9000m drilling.

This month, DC Solid control company manufactured a jet mud mixer used for HDD small drillig fluid circulation system. All the electric components are IECEX certification.

jet mud mixer

Jet Mud Mixer detail specification is as below:
Hoppers can be Venturi hopper.
Ideal design on sufficient working pressure make pumps higher performance.
New style with better feasibility under different working condition.
Meet drilling fluids weighting demand for 1500m ~ 9000m well drilling.
Hopper and pump connected with pipelines. More flexible on hopper and pump quantities.
Centrifugal pump is mechanical seal type. Reliable and durable.

mud mixer

The jet mud mixer is a unit used together with the solids control system for petroleum drilling and horizontal directional drilling (HDD). The unit includes one sand pump, one mud hopper and one mud mixer that are installed in a base with pipe valves. It is safe and stable and can be moved conveniently. At the same time, we can make Twin-Jet Mud Mixers according to the custom requirements.
Easy to operate and maintain.

45m3/h treating capacity drilling fluid centrifuge for a domestic user

Drilling fluid centrifuge is the fourth stage solid control equipment of the whole mud cleaning system. DC VFD drive decanter centrifuge with variable speed allows drilling contractor or mud service company to do the barite recovery, fine/ ultra fine solids separation, dewatering centrifuge.

centrifuge

DC Solid control company designed and manufactured a sets of 45m3/h decanter centrifuge for a domestic drilling rig site. The request 45m3/h flow decanter centrifuge is the DCLW355-1257 with 35kw main motor and 11kw back motor.

One of the biggest advantages to having an oilfield decanter centrifuge is the size that it takes up. Compared to other solids control equipment, a centrifuge takes up less real estate. On many oilfields the site footprint is not large enough to support a wide range of solids control equipment. A centrifuge is highly effective and efficient so you can separate solids from drilling liquids even on small drilling sites.

DC Solid control has the decanter centrifuge from 9 inch bowl to 22 inch bowl available for different applications. DC decanter centrifuge bowl length and diameter ration is over 3, this gives the best result for the drilling fluids cleaning.

Top quality mud cleaner finished the final process

To be as top quality mud cleaner manufacturer. DC Machinery finished the fincial manufacturing process of mud cleaner for a Egypt water drilling contractor. Now the two sets mud cleaners were packaged well and wait for delivering.

Mud cleaners were developed in the early 1970s to remove fine drilled solids from weighted mud without excessive loss of barite and fluid. The mud cleaners use multiple 4 or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids.

cleaners

With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

mud cleaner

The primary function of a mud cleaner is to remove sand and silt from drilling fluids in the drilling rigs. The usual size of a desilter is 6 inches and above, however, the most common size is 10 inches.

DC Machinery expertly designed line of mud cleaners are a cost effective, reliable solution to removing sands and solids from contaminated water.

Contact DC Machinery to inquiry the stock of mud cleaners

In many cases, combinations of shale shakers and settling/centrifugal force are used together to provide an effective separation. The most familiar combination separator is the Mud Cleaner. See picture below.

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers.

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In all cases, DC’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.  At present, DC Solid control has many different type and models mud cleaner in the stock.

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Such as, double deck mud cleaner, dual motion mud cleaner, and all kinds of different flow ranges. If you have any request of mud cleaner, please feel free to contact us, all of our inventory products enjoyed a big discount.